AI Co-Pilot for PLC Programming
Experience the future of industrial automation with AI-powered tools that understand your requirements, generate code, optimize performance, and accelerate your development process.
AI Code Generation
Convert natural language descriptions into production-ready PLC code in seconds
- IEC 61131-3 compliant code
- Multi-platform support
- Instant code generation
- Context-aware suggestions
Code Explanation
Understand legacy code with detailed explanations and flow diagrams
- Line-by-line explanations
- Flow diagram generation
- Variable documentation
- Logic breakdown
Test Generation
Auto-generate comprehensive test cases and validate your programs
- Automated test scenarios
- Bug detection
- Validation testing
- Troubleshooting guides
Application Generator
Build complete automation solutions from specifications and P&IDs
- Document analysis
- Asset instantiation
- Sequence generation
- HMI creation
Code Optimization
Modernize legacy code and improve performance automatically
- Legacy code modernization
- Performance optimization
- Bug detection & fixes
- Best practices applied
Library Management
Reuse tested and validated function blocks across all platforms
- Multi-platform libraries
- AI recommendations
- Version control
- Instant integration
How the AI Co-Pilot Works
Describe Your Need
Simply describe what you want to build in natural language
AI Analysis
AI analyzes your requirements and selects optimal libraries
Code Generation
Production-ready code generated with documentation and tests
Review & Deploy
Review, refine with AI chat, and deploy with confidence
Before AI vs. With AI Co-Pilot
× Traditional Development
- •Manual coding of repetitive tasks (hours)
- •Difficult to understand legacy code
- •Time-consuming testing and debugging
- •Manual documentation writing
- •Hard to maintain coding standards
With AI Co-Pilot
- Instant code generation from descriptions (seconds)
- Automatic code explanation with flow diagrams
- Auto-generated test cases and validation
- Comprehensive documentation created automatically
- Enforced best practices and standards compliance
The Only AI Tool for ALL Major PLC Platforms
Stop being limited to one brand. PLCAutoPilot works with every major PLC manufacturer, giving you unmatched flexibility and market coverage.
The Big Three
70-80% of global market coverage
Siemens
35% global, Europe leader
TIA Portal, STEP 7, S7-1200/1500
Rockwell/Allen-Bradley
25% global, 50%+ North America
Studio 5000, CCW, ControlLogix
Mitsubishi
15% global, 40%+ Asia
GX Works, iQ-R, FX/Q Series
CODESYS
Universal coverage, 500+ brands
Schneider Electric
M221, M241, M251, M258, M340, M580
ABB, WAGO, Festo
Complete automation portfolios
Eaton, Phoenix Contact
Industrial control systems
+495 More Brands
Complete IEC 61131-3 support
Why This Matters
Competitive advantages
Win More Projects
Support any client's existing hardware
Faster Development
Same workflow across all platforms
Reduce Training Costs
One tool to master, not five
Global Reach
Work with clients worldwide
The ONLY AI Tool with Complete Multi-Platform Support
Competitors lock you into one brand. PLCAutoPilot gives you the freedom to work with Siemens, Rockwell, Mitsubishi, Schneider, and 500+ other PLC brands from a single platform.
One Platform
500+ Brands
Market Coverage
95%+
Time Savings
80%
Built Different. Built Better.
While others lock you into their ecosystem, we give you freedom, flexibility, and massive cost savings
One Tool for All PLCs
500+ PLC Brands Supported
Not just Siemens. Not just Schneider. Support for 500+ PLC brands via CODESYS, plus direct integration with Schneider, Siemens, Rockwell, and Mitsubishi.
Your Data Stays Yours
On-Premises AI Deployment
Run PLCAutoPilot completely offline with local AI models. Perfect for air-gapped networks, defense contractors, and companies with strict data sovereignty requirements.
20-50x More Affordable
Professional Tools at Startup Prices
Starting at just $20/month vs. $5,000-10,000/year from major vendors. Get the same AI-powered automation without the enterprise price tag.
Complete End-to-End Solution
From Idea to Running Machine
Not just code generation. Get ladder logic, HMI screens, safety interlocks, motion control, and testing - all in one platform.
No credit card required. Start generating PLC code in minutes.
Test Before You Build
The only AI PLC platform with built-in simulation and automated testing. Eliminate costly errors before deployment.
Virtual PLC Runtime
Test your programs without physical hardware. Run simulations entirely in your browser with our IEC 61131-3 compliant virtual PLC.
AI Test Generation
Our AI automatically generates 20-50 test cases from your program specification, covering edge cases you might miss.
Physics-Based Process Simulation
Simulate motors, conveyors, tanks, and real-world physics to validate your control logic under realistic conditions.
Safety Validation (SIL)
Verify IEC 61508 safety integrity levels automatically. Ensure dual-channel safety circuits and response times meet requirements.
Real-Time Debugging
Step through ladder logic line-by-line. Watch variables change in real-time. Set breakpoints and inspect memory.
Digital Twin Integration
Create 3D virtual factories. Visualize your entire production line. Test multi-PLC coordination before building.
From Code to Confidence in Minutes
Generate Code
AI creates your PLC program from specifications
30 seconds
One-Click Simulate
Launch virtual PLC in your browser
Instant
Interactive Testing
Toggle inputs, watch outputs, verify logic
5 minutes
Auto Test Generation
AI creates comprehensive test suite
1 minute
Download Validated Code
Production-ready, tested code for your PLC
Instant
Why PLCAutoPilot Simulation Leads the Market
| Product | Price | Platform Support | Deployment | Testing | Physics |
|---|---|---|---|---|---|
| Siemens PLCSIM | $2,500/license | Siemens only | Windows desktop only | Manual | No |
| Schneider EcoStruxure | $1,500/year | Schneider only | Desktop only | Manual | No |
| Rockwell Emulate | $3,000/license | Rockwell only | Windows only | Manual | Limited |
| PLCAutoPilot | $0 extra (included) | 500+ brands | Web + Desktop | AI-automated | Full physics engine |
See It In Action
Watch our simulation engine run a complete conveyor system with sensors, motors, and safety interlocks. All in your browser, no downloads required.
- Real-time I/O monitoring
- Interactive control panel
- Visual trend charts
- Automated test results
Ready to Test Your PLC Programs Risk-Free?
Join thousands of engineers who are shipping better code faster with PLCAutoPilot simulation and testing.
The Challenge Every Automation Engineer Faces
PLC programming is tedious, time-consuming, and error-prone
Weeks of Manual Coding
Converting specifications to ladder logic takes 40+ hours per project
Repetitive Work
Writing the same patterns for motors, conveyors, and safety interlocks
Safety Risks
Manual coding increases the chance of critical safety errors
Talent Shortage
Experienced PLC programmers are expensive and hard to find
AI That Writes Industrial Code Like a Senior Engineer
Three simple steps to production-ready PLC programs
Upload Specifications
Provide your process description, I/O list, or functional specification document
AI Generates Code
Our trained model writes ladder logic, configures I/O, and implements safety interlocks
Review & Deploy
Safety-critical sections highlighted for engineer review before deployment
Built for Industrial Automation
Deep domain knowledge meets cutting-edge AI
Ladder Logic Expert
Understands relay logic, timers, counters, and industrial control patterns
Safety First
Automatically implements emergency stops, light curtains, and safety interlocks per IEC 61508
Hardware Configuration
Automatically configures I/O modules for Modicon M221, M241, M251, M258, M340, and M580
HMI Integration
Generates variable tags and screens for Vijeo Designer, Wonderware, FactoryTalk View, and other HMI platforms
Code Review Assistant
Highlights safety-critical sections for mandatory human verification
Documentation Generator
Creates I/O lists, function block descriptions, and commissioning guides
All Major PLC Platforms, One Solution
Support for Siemens, Rockwell, Mitsubishi, Schneider, ABB, and 500+ brands via CODESYS
Siemens
35% GlobalEurope Leader
TIA Portal, STEP 7, S7-1200/1500 series
Rockwell/Allen-Bradley
50%+ North America25% Global Market
Studio 5000, CCW, ControlLogix, CompactLogix
Mitsubishi
40%+ Asia15% Global Market
GX Works, iQ-R series, FX/Q series
Schneider Electric
CODESYSEcoStruxure Platform
M221, M241, M251, M258, M340, M580
ABB
CODESYSGlobal Automation
AC500, AC800M, System 800xA integration
500+ More Brands
CODESYS PlatformUniversal Support
WAGO, Festo, Eaton, Phoenix Contact, Beckhoff, and more
95%+ Global PLC Market Coverage
Stop being limited to one brand. Work with any client, anywhere in the world. Support their existing hardware investments with our universal multi-platform AI solution.
Brands Supported
500+
Market Coverage
95%+
Development Time
-80%
Standards
IEC 61131-3
Your Network. Your AI. Your Data.
Run PLCAutoPilot completely offline with local AI models. No internet required. No data leaving your facility.
Air-Gapped Networks
Works in facilities with zero internet access. Perfect for defense, aerospace, and critical infrastructure.
Local AI Models
CodeLlama 34B, DeepSeek Coder, or Mistral 7B running on your hardware. No cloud dependency.
Complete IP Protection
Your code and designs never leave your network. Perfect for proprietary processes and trade secrets.
Unlimited Usage
No per-use fees. No API rate limits. Generate as many programs as you need, 24/7.
Compliance Ready
ITAR, EAR, ISO 27001, IEC 62443 compliant. Audit logs and security features built-in.
Predictable Performance
Dedicated hardware ensures consistent response times. No network latency or cloud outages.
Choose Your Local AI Model
CodeLlama 34B
Performance: Best balance of quality and speed
Hardware: 64GB RAM, RTX 4090 (24GB VRAM)
Best for: Production environments
DeepSeek Coder 33B
Performance: 94% effectiveness (vs Copilot 89%)
Hardware: 64GB RAM, RTX 4090 (24GB VRAM)
Best for: Complex algorithms
Mistral 7B
Performance: Good for simple programs
Hardware: 16GB RAM, RTX 3060 (8GB VRAM)
Best for: Small facilities
Simple Installation Process
Install Ollama
One-click installer for Windows, Linux, or macOS
Pull AI Model
Download CodeLlama 34B or your preferred model
Install PLCAutoPilot
Enterprise installer with offline activation
Start Generating
Create PLC programs without internet
On-premises deployment included in Enterprise Plan
- Unlimited offline program generation
- All PLC platforms (500+ brands)
- Dedicated support engineer
- Custom AI model training
More Than Just Software
From hardware procurement to custom development, consulting, and ongoing support. We are your complete automation partner.
Dealing
Hardware & Software Sales, Multi-Platform Partnerships
- All major PLC brands (Siemens, Rockwell, Mitsubishi)
- Volume discounts across 500+ brands
- Multi-platform software licensing
- Technical pre-sales for all platforms
Development
Custom Programming Across All Major PLC Platforms
- Multi-brand PLC programming (any platform)
- Universal SCADA/HMI development
- Cross-platform system integration
- Legacy system migration (any brand to any brand)
Consulting
Platform-Agnostic Automation Solutions
- Multi-vendor automation strategy
- Platform selection and comparison
- Cross-brand technology guidance
- Universal compliance support (IEC 61131-3, IEC 61508)
Custom Solutions
Tailored Multi-Platform Integration
- Hybrid systems (multiple PLC brands)
- Industry-specific multi-vendor solutions
- Universal proof-of-concept development
- Ongoing support for all platforms
Need a Multi-Platform Solution?
Every industrial automation project is unique. Whether you work with Siemens, Rockwell, Mitsubishi, or any of 500+ brands, let us design a solution tailored to your multi-vendor environment, timeline, and budget.
Meet the Founder
Combining deep industrial expertise with cutting-edge AI technology
Dr. Murali BK
Founder & Owner
AI & Industrial Automation Expert
Our Mission: Bridging the gap between traditional industrial automation and modern AI technology. With deep roots in PLC programming and industrial control systems, combined with cutting-edge AI research, we are uniquely positioned to transform how automation engineers work.
What used to take me 3 weeks now takes 2 days. PLCAutoPilot generates clean, well-structured ladder logic that I can actually trust. The safety interlock highlighting is brilliant.
Choose Your Plan
Flexible pricing for teams of all sizes
Starter
- Up to 10 projects/year (no monthly restrictions)
- Machine Expert Basic support
- Email support
- Safety verification
- Custom libraries
- Priority support
Professional
- Unlimited projects
- All EcoStruxure platforms
- Priority support (4hr response)
- Custom function blocks
- HMI screen generation
- Team collaboration (5 users)
Enterprise
- Everything in Professional
- Unlimited users
- On-premise deployment
- Custom AI training
- Dedicated support engineer
- SLA guarantee
Safety & Compliance
Built with industrial standards in mind
Human-in-the-Loop
All generated code requires engineer review and approval before deployment
Safety Highlighting
Critical safety rungs automatically flagged for mandatory verification
IEC 61508 Aware
Trained on functional safety standards for SIL-rated applications
Audit Trail
Complete version history and change logs for compliance documentation
Important: PLCAutoPilot is a code drafting tool designed to accelerate development. All generated code must be reviewed, tested, and validated by certified engineers before deployment to production systems.
Ready to Transform Your PLC Development?
Join the early access program and get 3 months at 50% off